How to minimize residues?
Selecting the right processing fluid so that its residue is both acceptable for the production application and meets the other functional requirements of the production;
Blend the processing fluid to a suitable concentration, if you use a processing fluid concentration that is twice the minimum concentration required to meet the job requirements, you will get twice the amount of residue;
Mixing the process fluid with high quality water. "Hard water" is one of the main sources of cations, which can react with the components of the process fluid to produce water-insoluble residues;
Promptly removing debris and metal shavings from the tank, which can be a source of cations that react with the machining fluid to form residues that are different from water;
Regular "flushing" of the machine with machining fluids to dissolve residues formed by water evaporation and to reduce the amount of replenishment of machining fluids; in short, regular cleaning makes it easier to keep the machine clean;
If there is a difficult residue on the machine, it is helpful to gently spray or brush a compatible surfactant onto the surface of the machine so that it penetrates into the residue before cleaning the machine.
The problem of residue is closely related to the choice of metalworking fluids. An excellent metalworking fluid can play a vital role in the machining process, which in turn helps companies to enhance their machining capabilities, improve product quality and increase productivity.
Translated with DeepL.com (free version)
